Soldering large-gauge wire
We originally spec’d out some really nice, super flexible silicone-sheathed 8AWG wire for power distribution. I don’t think we would do this again; 10AWG would have been fine, and probably even 12AWG. As 8-gauge is far less common, the wire and connectors are more expensive, and the larger gauge wire takes a lot more soldering heat -- it’s just a pain to work with. If you need the current capacity, go for it, but for our extremely zippy, 48V 20A vehicle, 8-gauge wire was overkill.
If you decide to use super flexible, large gauge wire, spend some time on the internet reading about how to solder this type of wire.
The best technique I found:
Here’s a good video demonstrating this technique:
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